Small hole electric discharge machining equipment automatic electrode change device and method

ABSTRACT

A small hole electric discharge machining equipment automatic electrode change device in which the electrode docking turntable has a plurality of mounting slots that are circularly disposed at equal intervals apart, with a magnet situated at each mounting slot, thereby holding each electrode chuck in the mounting slots which are at the same time is attracted to a magnet for firm positioning. When the change of the electrode chuck on the quick-release collet is required, a first cylinder forwards the electrode docking turntable and the mounting slot receives the change electrode chuck, which is at the same attracted to a magnet. The quick-release collet then releases the change electrode chuck, following which the machining rotatory spindle automatically rises and the electrode docking turntable returns to its original position. The electrode docking turntable then revolves an interval equal to the angle of the mounting slot such that the next electrode chuck is positioned at the lower extent of the quick-release collet. The electrode machining rotatory spindle then becomes attached to the electrode chuck, following which the electrode docking turntable returns to its original position, removing the electrode chuck from the mounting slot and thereby providing automatic electrode change without requiring manual labor for increased utilization efficiency.

BACKGROUND OF THE INVENTION

1) Field of the Invention

The invention herein relates to a small hole electric discharge machining equipment automatic electrode change device that does not require manual labor and automatically replaces electrodes to increase utilization efficiency.

2) Description of the Prior Art

Conventional small hole electric discharge machining equipment typically consist of an electrode chuck situated at the lower extent of a machining rotatory spindle, the said electrode chuck holds an electrode and the machining rotatory spindle enables the electrode to perform electrical discharge machining as required.

SUMMARY OF THE INVENTION

I. Problems

The prior art requires manual electrode installation and removal which creates at minimum the following shortcomings:

1. Since the electrode chuck is positioned at the lower extent of the machining rotate spindle that cannot be taken off, the electrode can only be installed and removed by loosening or tightening the electrode chuck; as such, the very small and long electrode tube is installed on the electrode chuck that if precautions are not observed, improper installation produces a slanted disposition that affects machining.

2. When replacing the electrode, fully automated requirements cannot be achieved because of the manual operation involved.

II. Solutions

1. The invention herein by design features a discrete electrode chuck and machining rotatory spindle, utilizing in between them a quick-release collet that is disposed on the machining rotatory spindle, enabling the automatic tightening and release of the said electrode chuck, and wherein prior to installation, the electrode is first mounted in the electrode chuck.

2. The invention herein utilizes an electrode docking turntable having mounting slots and magnets that are circularly disposed at equal intervals apart, thereby providing for the support and magnetically attracted positioning of a plurality of electrode chucks, a first cylinder then revolves the electrode docking turntable forward and backward, with the quick-release collect freeing the electrode chuck before the machining rotatory spindle ascends and the quick-release collet engaging the electrode chuck after it descends, thereby providing rapid electrode change performance and eliminating possible problems attributed to manual installation.

3. The invention herein also has a second cylinder than impels a push rod, and the said push rod nudges a rib disposed at equal intervals apart on the said electrode docking turntable to revolve it an appropriate angle; a spring is utilized downward against a steel ball that enters one of a plurality of locating holes that are disposed at equal intervals apart on the electrode docking turntable such that for each angle of rotation, the said steel ball becomes nested into a locating hole and, at the same time, one electrode chuck is positioned in one of the plurality of mounting slots and is situated at the anterior extent of the machining rotatory spindle quick-release collet, the said electrode change operation thereby providing for multiple automatic electrode change convenience and saving electrical discharge machining time.

4. In the invention herein, since the electrodes are accurately pre-positioned on the electrode docking turntable and do not require corrective re-positioning following automatic electrode change, the electrical discharge machining of machining objects is accomplished with less electrical discharge machining equipment downtime and increased machining efficiency.

5. The invention herein takes into consideration work table interference from the said electrode docking turntable and electrodes and, therefore, disposes the electrode docking turntable on a braced frame which has a hinge on one side and Z-shaped faceted divide that is sleeve fastened, wherein moving the sleeve separates the Z-shaped facet area to provide for opening the said electrode docking turntable and the electrodes by means of the hinge, enabling the jobber to finish the machining object or other item on the machining table.

III. Effects of the Invention

1. Installation convenience, installation time savings, and increases machining efficiency.

2. Does not require switching off equipment and manual labor to replace electrodes, thereby raising overall machining rates.

3. During prolonged electrical discharge machining and electrode change that requires more electrode machining, the present invention saves manpower and reduces costs.

BRIEF DESCRIPTION OF THE DRAWINGS

The drawings of the embodiments of the small hole electric discharge machining equipment automatic electrode change device below are followed by the detailed description of the invention herein.

FIG. 1 is an isometric drawing of the invention herein.

FIG. 2 is an orthographic drawing that illustrates the operation of the invention herein.

FIG. 2-A is an orthographic drawing that illustrates the operation of the invention herein.

FIG. 2-B is an orthographic drawing that illustrates the operation of the invention herein.

FIG. 2-C is an orthographic drawing that illustrates the operation of the invention herein.

FIG. 3 is a cross-sectional drawing of the electrode docking turntable of the invention herein.

FIG. 3-A is a cross-sectional drawing of the electrode docking turntable of the invention herein.

FIG. 4 is an orthographic drawing of FIG. 3.

FIG. 4-A is an orthographic drawing of FIG. 3-A.

FIG. 5 is an isometric drawing of the electrode chuck of the invention herein.

FIG. 6 is isometric drawing of another embodiment of the invention herein.

FIG. 6-A is an isometric drawing that depicts the operation of the toggle latch of the invention herein.

FIG. 6-B is an isometric drawing that depicts the operation of the toggle latch of the invention herein.

DETAILED DESCRIPTION OF THE INVENTION

Referring to FIG. 1, the small hole electric discharge machining equipment, a machining object A placement machining table B is situated at its anterior extent with a driven machining rotatory spindle 10 mechanism at the posterior extent of the machine platform, the said mechanism driven by a servo-motor (a conventional device not shown in the drawings); the controlled machining rotatory spindle 10 is moved upward and downward by an articulating apparatus (not within the scope of the invention herein and thus not further elaborated) that raises the machining rotatory spindle 10 to a preset highest point and lowest point during electrode change.

Referring to FIG. 1 and FIG. 2, a quick-release collet 11 is positioned on the lower extent of the said machining rotatory spindle 10 and, furthermore, an electrode docking turntable 12 is situated at the anterior extent; referring to FIG. 3, the said electrode docking turntable 12 consists of a plurality of mounting slots 121 that are circularly disposed at equal intervals apart, with a magnet 122 appropriately situated at each mounting slot 121; additionally, referring to FIG. 3 and FIG. 4, a disc 123 is at the center of the electrode docking turntable 12 and a plurality of locating holes 1231 are situated at equal intervals apart along the circumference of the disc 123 and, furthermore, radiating ribs 1232 are adjoined to the disc 123 outer periphery at equal intervals apart; the said electrode docking turntable 12 spin axis consists of an axle seat 3 at the upper extent and a spring 131 loading a steel ball 132 at the bottom end of the axle seat 13, with the said steel ball 132 capable of entering a said locating hole 1231 such that as the electrode docking turntable 12 is rotated a certain angle, the said steel ball 132 becomes nested in the said locating hole 1231 and thus has simple dividing plate capability that precludes the necessity of expensive index gauges and similar equipment, thereby reducing cost.

Referring to FIG. 1 and FIG. 2, a first slide rail 14 is vertically inserted through the axle seat 13 and, furthermore, each of the two extremities of the first slide rail 14 is fastened onto a support base 15, the support base 15 support rod 16 is fixed to the upper extent of a braced frame 17, and the electrode docking turntable 12 is suspended and stably positioned thereon; a first cylinder 2 is vertically fastened onto the said axle seat 13, its push rod 21 conjoined to the support base 15 near the machining rotatory spindle 10, enabling the first cylinder 2 to move the axle seat 13 and the electrode docking turntable 12 forward and backward on the first slide rail 14.

Referring to FIG. 3, FIG. 4, FIG. 3-A, and FIG. 3-B, a second cylinder 3 is fastened to a suitable position at the upper extent of the axle seat 13, the second cylinder 3 push rod 31 is conjoined to a connecting rod 32 and inserted through a push block 33 fixed to the lower extent of the said axle seat 13, with a second slide rail 34 penetrating the said push block 33, the two extremities of the second slide rail 34 fastened such that the push block 33 is controlled into left and right movement on the second slide rail 34 by the second cylinder 3 and, furthermore, a one-way, linkage-type push rod 35 is hinged to the front end of the said push block 33, the said push rod 35 situated between the said radiating ribs 1232 and utilizes the operation of the second cylinder 3, enabling the second cylinder 3 push rod 31 to lever the connecting rod 32 and thereby move the push block 33 towards the left, while the said push rod 35 is shoved against a said rib 1232, causing the electrode docking turntable 12 to revolve an appropriate angle and, furthermore, as the second cylinder 3 returns to original position, the said push rod 35 of course slips pass the said rib 1232 for the next electrode change, nudging the electrode docking turntable 12 into rotation to the preparatory position.

Referring to FIG. 5, an electrode chuck 4 has a push-pull leakproof gasket 41 at one extremity, a retaining groove 42 formed below that provides for engaging the said quick-release collet 11, a receiving groove 43 disposed at the lower extent of the retaining groove 42, and electrode jaws 44 at the bottom extremity that provide for holding an electrode C; referring to FIG. 1, the receiving groove 43 is utilized for insertion into a said electrode docking turntable 12 mounting slot 121 and at the same time is attracted to the magnet 122 such that the electrode chuck 4 is stored firmly in position within the said mounting slot 121, thereby providing for the automatic replacing and anchoring of the electrode chuck 4 for electrode change.

Referring to FIG. 6, FIG. 6-A, and FIG. 6-B, at the two sides of the said braced frame 17 on which the electrode docking turntable 12 is suspended, a hinge 171 is disposed on one side and a toggle latch 172 is built into the other side; when the jobber installs a machining object or other item on the front of the machining table, the clasp head 1721 of the toggle latch 172 is released to open the braced frame 17 and electrode docking turntable 12 on the braced frame 17 via the hinge 171, thereby providing for zero machining interference; when restoring is desired, the braced frame 17 is turned back via the hinge 171 such that a catch hook 1722 automatically pushes open the clasp head 1721 which enters the engaged position, the braced frame 17 to which it is conjoined thereby returned to provide for the automatic installation and change of electrodes.

The electrode installation procedure of the invention herein is as follows:

1. In FIG. 2, an electrode C (as shown in FIG. 5) is first fitted into each of the electrode jaws 44 of the said plurality of electrode chucks 4 and, furthermore, the said receiving grooves 43 are utilized for insertion into a said electrode docking turntable 12 mounting slots 121, enabling the placement of the electrode chucks 4 at equal intervals apart along the circular periphery of the electrode docking turntable 12 which are the same time attracted to the magnets 122, enabling firm positioning and, furthermore, remain removable.

2. Continuing the said procedure, the controlled machining rotatory spindle 10 is raised to an appropriate height.

3. FIG. 2-A is the operation of the first cylinder 2, wherein the axle seat 13 and the electrode docking turntable 12 are moved forward to a fixed point, the electrode chuck 4 on the said electrode docking turntable 12 is then positioned on the quick-release collet 11 at the lower extent of the said machining rotatory spindle 10.

4. FIG. 2-B is the downward movement of the controlled machining rotatory spindle 10, enabling the quick-release collet 11 to ensleeve the leakproof gasket 41 at the upper extremity of the electrode chuck 4 and cover the retaining groove 42 position, the quick-release collet 11 thereby becoming engaged and secured by means of the retaining groove 42.

5. FIG. 2-C is the first cylinder 2 moving the axle seat 13 and the electrode docking turntable 12 back to their original position while the said electrode chuck 4 is separated from the electrode docking turntable 12 mounting slot 121 as well as the attraction of the magnet 122, thereby completing the automatic installation of the electrodes.

The electrode change procedure of the invention herein is as follows:

1. Referring to FIG. 2-C, when an electrode C is electrically discharged during utilization, since the electrode C is eventually worn down to an electrode change length, the machining rotatory spindle 10 is controlled to rise to an appropriate position to accept the electrode chuck 4.

2. Continuing the said procedure, the first cylinder 2 moves the electrode docking turntable 12 forward, such that after the said installation, the mounting slots 121 are already controlled (as shown in FIG. 2-C) and thus capable of accepting the said electrode chuck 4 to be replaced, enabling the said mounting slots 121 to accommodate the insertion of the said electrode chuck 4 receiving grooves 43 which are at the same time also positioned by the attraction of the magnets 122 (as shown in FIG. 2-B).

3. The quick-release collet 11 is then controlled to free the electrode chuck 4.

4. The machining rotatory spindle 10 is subjected to servo-motor control and is raised to a suitable height, causing electrode jaw 44 separation in the said electrode chuck 4 (as shown in FIG. 2-A).

5. Referring to FIG. 3 and FIG. 4, the operation of the second cylinder 3 follows, wherein the push rod 31 levers the connecting rod 32 and thereby moves the push block 33 on the second slide rail 34 towards the left and the said push rod 35 at the front end of the push block 33 is simultaneously shoved against a said rib 1232 on the electrode docking turntable 12, causing it to revolve an appropriate angle; at the same time, the said steel ball 132 is displaced from the original locating hole 1231 due to the rotation of the electrode docking turntable 12 and is then subsequently nested in another locating hole 1231′ such that the electrode docking turntable 12 stops after rotating the required angle; at the same time, alter the said electrode docking turntable 12 has rotated an appropriate angle, the electrode chuck 4 departs from the position at the lower extent of the quick-release collet 11 and the electrode chuck 4 already replaced is substituted by a new electrode chuck 4 that is positioned immediately below the said quick-release collet 11 (as shown in FIG. 2-C and FIG. 2-A).

6. In FIG. 2-B, the controlled machining rotatory spindle 10 moves downward such that the quick-release collet 11 ensleeves a new electrode chuck 4′ and, furthermore, controls the tightness of the quick-release collet 11 on the electrode chuck 4′.

7. In FIG. 2-C, the operation of the first cylinder 2 returns the axle seat 13 and the electrode docking turntable 12 back to their original position such that the said electrode chuck 4′ is separated from the 12 mounting slot 121 as well as the attraction of the magnet 122, thereby restoring the state shown in FIG. 2-C and completing the electrode change task.

8. The said electrode change actions can by the same procedures replace other electrode chucks 4 until the machining of the machining object is finished. 

1. A small hole electric discharge machining equipment automatic electrode change device consisting of a machining object placement machining table at the anterior extent, an electrode machining, rotatory spindle screw at the posterior extent of the machining platform, and a servo-motor that drives the said crew such that the servo-motor rotates the screw to control the machining rotatory shaft upward and downward, the features of which include: A quick-release collet is positioned on the lower extent of the said machining rotatory spindle. An electrode docking turntable consisting of a plurality of mounting slots that are circularly disposed at equal intervals apart, with a magnet appropriately situated at each said mounting slot. A plurality of locating holes that are situated in a concentric circle on the said electrode docking turntable and, furthermore, a plurality of locating holes are disposed at equal intervals apart a suitable distance from the said locating holes, the quantity and angles of which match that of the said mounting slots. A plurality of radiating ribs that define the spin axis and axial center of the electrode docking turntable, their radiating motif arranged at equal intervals apart and, furthermore, matching the quantity and angle of the said locating holes and the said mounting slots. An axle seat consisting of the said electrode docking turntable at its lower extent and that provides for the rotation of the said electrode docking turntable, and a first slide rail is vertically inserted through the said axle seat and, furthermore, each of the two extremities of the said first slide rail is fastened onto a support base, the support rods of the said support base is fixed to the upper extent of a braced frame, and the said electrode docking turntable is suspended and stably positioned thereon. A first cylinder is vertically fastened onto the said axle seat, its push rod conjoined to the said support base near the said machining rotatory spindle, enabling the said first cylinder to move the said axle seat and the said electrode docking turntable forward and backward on the said first slide rail. A second cylinder is fastened to a suitable position on the upper extent of the said axle seat, its push rod conjoined to a push block fixed to the lower extent of the said axle seat, with a second slide rail penetrating the said push block such that said push block moves left and right on the said second slide rail. A push rod is hinged to the front end of the said push block, the said push rod situated between the said radiating ribs. A steel ball is situated at the bottom end of the said axle seat and is loaded by a spring, with the said steel ball capable of entering a said locating hole such that as the said electrode docking turntable is rotated a certain angle, the said steel ball becomes nested in the said locating hole to stop further rotation. An electrode chuck that has a push-pull leakproof gasket at one extremity, a retaining groove formed below that provides for engaging the said quick-release collet, a receiving groove disposed at the lower extent of the said retaining groove, and electrode jaws at the bottom extremity that provide for holding an electrode; the said receiving groove is utilized for insertion into a said electrode docking turntable mounting slot and at the same time is attracted to the said magnet such that the said electrode chuck is firmly ensconced within the said mounting slot. As a result, a plurality of said electrode chucks are stored at equal intervals apart in the said electrode docking turntable mounting slots, the forward and backward movement of the said electrode docking turntable controlled by the said first cylinder, providing for the installation and removal of the said electrode chuck, the said second cylinder controls the said push rod to shove the said electrode docking turntable such that it revolves an appropriate angle, providing for replacing the said electrode chucks as well as the said electrodes, the present invention thereby achieving change without requiring manual labor and shortened machining time to increase machining efficiency and precision.
 2. As mentioned in claim 1 of the small hole electric discharge machining equipment automatic electrode change device of the invention herein, the said electrode docking turntable is suspended on a braced frame having two sides, wherein a hinge is disposed on one side and a toggle latch consisting of a catch hook and a clasp head is built into the other side, thereby providing for opening the said electrode docking turntable via the said braced frame hinge.
 3. A small hole electric discharge machining equipment automatic electrode change device consisting of an automatic electrode change mechanism at anterior extent of a machining rotatory spindle comprised of an electrode docking turntable as well as a plurality of electrode chucks and impelling cylinders, the features of which include: A plurality of locating holes that are situated in a concentric circle on the said electrode docking turntable and disposed at equal intervals apart a suitable distance behind mounting slots such that the quantity and angles of the said locating holes match that of the said mounting slots. A steel ball loaded by a spring and situated in a said locating hole that provides for stopping the further rotation of the said electrode docking turntable after it rotates a set angle. As such, when the said electrode docking turntable is rotated a certain angle, the said steel ball becomes nested in the said locating hole such that the said electrode docking turntable electrode chucks are individually situated at the lower extent of the said machining rotatory spindle, thereby achieving rotation to a certain angle and cessation of rotation through a simple dividing plate capability to reduce cost.
 4. The small hole electric discharge machining equipment automatic electrode change, the method of installation include: A) First fitted into each of the electrode jaws of the said plurality of electrode chucks and, furthermore, the said receiving grooves are utilized for insertion into a said electrode docking turntable mounting slots, enabling the placement of the electrode chucks at equal intervals apart along the circular periphery of the electrode docking turntable which are the same time attracted to the magnets, enabling firm positioning and, furthermore, remain removable; B) Continuing the said procedure, the controlled machining rotatory spindle is raised to an appropriate height; C) The operation of the first cylinder, wherein the axle seat and the electrode docking turntable are moved forward to a fixed point, the electrode chuck on the said electrode docking turntable is then positioned on the quick-release collet at the lower extent of the said machining rotatory spindle; D) The downward movement of the controlled machining rotatory spindle, enabling the quick-release collet to ensleeve the leakproof gasket at the upper extremity of the electrode chuck and cover the retaining groove position, the quick-release collet thereby becoming engaged and secured by means of the retaining groove; E) The first cylinder moving the axle seat and the electrode docking turntable back to their original position while the said electrode chuck is separated from the electrode docking turntable mounting slot as well as the attraction of the magnet, thereby completing the automatic installation of the electrodes.
 5. The small hole electric discharge machining equipment automatic electrode change, the method of change include: A) An electrode is electrically discharged during utilization, since the electrode is eventually worn down to an electrode change length, the machining rotatory spindle is controlled to rise to an appropriate position to accept the electrode chuck; B) Continuing the said procedure, the first cylinder moves the electrode docking turntable forward, such that after the said installation, the mounting slots are already controlled and thus capable of accepting the said electrode chuck to be replaced, enabling the said mounting slots to accommodate the insertion of the said electrode chuck receiving grooves which are at the same time also positioned by the attraction of the magnets; C) The quick-release collet is then controlled to free the electrode chuck; D) The machining rotatory spindle is subjected to servo-motor control and is raised to a suitable height, causing electrode jaw separation in the said electrode chuck; E) The operation of the second cylinder follows, wherein the push rod levers the connecting rod and thereby moves the push block on the second slide rail towards the left and the said push rod at the front end of the push block is simultaneously shoved against a said rib on the electrode docking turntable, causing it to revolve an appropriate angle; at the same time, the said steel ball is displaced from the original locating hole due to the rotation of the electrode docking turntable and is then subsequently nested in another locating hole such that the electrode docking turntable stops after rotating the required angle; at the same time, after the said electrode docking turntable has rotated an appropriate angle, the electrode chuck departs from the position at the lower extent of the quick-release collet and the electrode chuck already replaced is substituted by a new electrode chuck that is positioned immediately below the said quick-release collet; F) The controlled machining rotatory spindle moves downward such that the quick-release collet ensleeves a new electrode chuck and, furthermore, controls the tightness of the quick-release collet on the electrode chuck; G) The operation of the first cylinder returns the axle seat and the electrode docking turntable back to their original position such that the said electrode chuck is separated from the mounting slot as well as the attraction of the magnet, thereby restoring the state and completing the electrode change task; H) The said electrode change actions can by the same procedures replace other electrode chucks until the machining of the machining object is finished. 